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Batteries for forklifts are sold in terms of physical size, voltage, amp-hour capacity and connector location. The forklift nameplate will state the exact amp-hour capacity, lift truck voltage, and lowest battery weight. The lift truck Operating Manual will even include the right battery specifications meant for the forklift.
There are two base type of electric forklift batteries: Sealed or Flooded. The "maintenance free" sealed battery also known as VRLA does not need any added water. Sealed batteries instead make use of a chemical reaction to be able to maintain proper fluid level through the life of the battery. A flooded battery requires water to be added often to be able to ensure the right electrolyte level within the battery.
The majority of forklift can accommodate different battery sizes. The battery should be chosen in order to fit within the measurements of the battery compartment. Most battery providers can supply a battery list of right sizes which are recommended for your specific lift truck.
With an electric lift truck, the battery is used as the truck counterweight and the lift truck capacity is based on the battery being a specific minimum weight. Adhere to the information specified on the lift truck nameplate in order to ensure you are using a battery that meets least weight specified.
Battery chargers must be exactly matched to the specific battery that is being charged. It is imperative to ensure the charger has enough amp-hour capacity to charge the battery and that it is the equivalent voltage as the battery. The charger amp-hour capacity should be with 10 percent of the amp-hour capacity of the battery so as to ensure the most effective charging. Before starting the charging cycle, be certain the battery is first connected to the charger. Always check the battery information like for example the voltage, amp-hour capacity and battery weight with the information supplied on the battery nameplate.
Always ensure while charging a battery that the exact kind of charger is being utilized. Most newer charging devices could be utilized so as to safely charge all types of batteries and will be labeled to accept all batteries. Utilizing an older charger, for instance so as to charge just flooded batteries could be unsafe if used for sealed batteries and damage to both charger and battery will occur. It is important to firstly check the instruction plate on the charger to make certain it could accept the type of battery you want to charge.
For flooded batteries, it is essential to only add the needed requirements of water when the battery has been charged. This habit would stop the spattering of electrolyte out of the battery as it is being charged.
Several information utilized for improving the life of a battery consist of: always keep the battery clean regardless of type and for flooded batteries specifically, keep their fluid levels renewed. One more common rule is to charge the battery and let it rest for an 8 hour period before using. Utilize an "equalizing" charge every 5th charge so as to keep all the cells topped up at the same voltage. Do not discharge the battery lower than 80% of battery amp-hour capacity before recharging.
There are many equipments which could be placed on a lift truck to monitor the level of the battery. Sophisticated "battery discharge indicators" will disable lifting and alarm the operator as soon as the battery has been discharged. There are more simple gas gauge meters existing too. Utilizing those monitoring gadgets would help avoid truck and battery damage from severely discharging the battery all through use.
