Bulldozers Parts Dallas - A popular type of industrial equipment is a bulldozer. They are most often crawler tractors - that is, they operate on a continuous track, rather than wheels - although they can be wheeled tractors. The dozer blade attaches to the front of the bulldozer to push materials easily and efficiently. The dozer blade is used to push large volumes of material, such gravel or dirt, during construction and alteration projects. The back of the bulldozer is usually fitted with large, metal teeth, called the ripper, useful in breaking up hard, compressed material.
Specifics
A typical bulldozer utilizes tracks that provide excellent maneuvering options and stellar traction on unstable, uneven or rough ground with a unique transmission that enables the dozer to operate with more tractive force. The track width evenly distributes the weight in unstable applications to prevent the industrial machine from sinking. There are swamp track options available which are tracks with wider width options. Bulldozers are often utilized in land clearing applications, road construction, mining operations and other jobs that require stable and powerful equipment to transport large volumes of material.
Bulldozers operating on a wheeled system usually have four wheels, moved along by a 4-wheel-drive system and a hydraulic, articulated steering system. Mounted directly in front of the articulation joint, the bulldozer blade uses a hydraulic system for operating instead of a mechanical setup.
The main tools that distinguish the dozer from other construction machine are the dozer blade and the ripper.
The Dozer Blade
The dozer blade is a large, metal plate mounted at the front of the bulldozer. The dozer blade is utilized for pushing heavy materials and items including sand, aggregate and gravel. This could be anything from dirt, rubbish, sand, gravel or even snow. There are typically three types of dozer blades available. They are:
1. the universal blade;
2. the straight blade; and
3. the semi-U blade.
The U blade, aka the universal blade, is curved and tall with sizeable wings on the sides to enable more material to be easily transported. The straight or S blade is much shorter than the U blade and has no wings on the side or lateral curve, making it ideal for earth grading jobs. The semi-U or SU blade features a shorter, slightly less curved blade with size wings that are smaller than those on the U blade. It is generally used for pushing boulders or large rock piles.
A dozer blade is fitted either horizontally to the tractor or at an angle. Dozer blade angles are capable of being adjusted via tilt cylinders. Sharpened dozer blades may be utilized for cutting items including tree roots and stumps. An angledozer features a blade that is pushed ahead on one side to enable items to be cleared out of the path of the bulldozer. The angledozer is commonly used for snow removal on roads and highways.
Many bulldozers come equipped with a bull blade. A bull blade is a reinforced centre section of the bulldozer. The bull blade enables the dozer to push a scraper to move large portions of earth.
Dozer blades are common attachments on a variety of military vehicles. Several military vehicles are designed to allow a dozer blade to be affixed to the front of the vehicle, such as combat engineering vehicles, artillery tractors and battle tanks. When mounted to a battle tank, the dozer blade allows the tank to push obstacles and mines and to dig shelters or create combat positions. The dozer blade can help create protective barriers against explosives and artillery.
The Dozer Ripper
The tool found at the back of the bulldozer with long teeth is the dozer ripper also called the shank. Dozer rippers come in a large, single shank design or with groups of two or more shanks. The giant ripper is the name given to the single shank design that is often needed for dense applications. Multi-shank rippers refer to multi-shank designs.
The shank’s tip, called the boot, is a metal, detachable piece. This enables the boot to be easily replaced when it becomes broken or worn down instead of having to completely change the shank.
The dozer ripper is used to break up rock, concrete, earth or other solid objects and material into smaller pieces which are then easier for the bulldozer to move using the dozer blade. One machine that completes multiple tasks creates faster project completion on the job site.
In farming, a dozer ripper is used to break up rock and very dense earth to allow for ploughing and planting. Locations across Italy and New Zealand rely on dozer rippers to access nutrient-rich ancient lava flows that wouldn’t be farmable otherwise due to their dense nature. The ripper loosens the top lava rock layer to initiate farming applications.
Bulldozer Adaptations
Over time, the bulldozer has been adapted to allow for uses that were not possible with its original design.
The initial bulldozer design was too big to work in confined locations such as mines. These limitations led to more compact bulldozer designs and models. Very small, light bulldozers are sometimes referred to as calfdozers.
In snow areas, such as ski hills, a lighter version of the bulldozer is used for snow removal and preparing areas for winter sports.
Another adaptation resulted in the popular loader tractor. The loader tractor consists of replacing the dozer blade with a sizeable bucket and using hydraulic arms for raising and lowering. This adapted bulldoze is now often referred to as a Drott, trackscavator or track loader and frequently used in loading rocks, gravel and earth into dump trucks.
A lesser-known bulldozer attachment is called the stump buster. The stump buster attachment is secured to the rear portion of the dozer. The horizontally protruding single spike is used to split up tree stumps into smaller more manageable pieces for removal. These attachments are often used for land clearing applications. In those instances, the bulldozer is often also equipped with a brush-rake blade.
Despite the many adaptations available, bulldozers in their original form remain popular in deforestation, earthmoving, ground levelling, and road carving. Heavy bulldozers are primarily used to level terrain in preparation for construction. The construction is completed mostly by smaller bulldozers and loader tractors.
Origins
In 1923, the first bulldozer was designed when farmer James Cummings joined forces with a draftsman named J. Earl McLeod. The initial design created was the dozer blade made to plow fields by attaching to an existing tractor. The first bulldozer was built soon after and the prototype is can be seen in Morrowville, Kansas’ city park. The team filed for a US patent on their bulldozer attachment later that year and a patent was granted in January 1925. During this time, tractors commonly ran on a track system. In fact, it was this earlier version of the tractor, with its superior maneuverability, that contributed to the creation of the armoured tank during World War I.
By 1929, home-made or custom-manufactured attachments began to appear on wheeled and tracked tractors alike. However, the popularity of the bulldozer attachment did not occur until the mid-1930s. Once hydraulic cylinders were added, sometime before 1940, bulldozers began to grow in popularity and by the 1950s, the term bulldozer referred to the entire machine.
Bulldozers evolved to become stronger and bigger as their demand grew for small and large construction jobs. Over time, large companies including Caterpillar and John Deer started manufacturing wheeled and tracked bulldozer models. With time, manual transmission was replaced with automatic transmission and cable winch systems were replaced with hydraulic cylinders and electric motors. More effective and accurate control systems were introduced thanks to these upgrades. Upgrades with GPS technology have been added to enhance bulldozing tasks with improved grade control.
What began as a tractor attachment to be used for farming jobs has transformed into one of the most versatile machines in civil engineering, mining, construction, military operations and building maintenance.