Dallas Excavator Parts - Excavators are instrumental for completing building projects on time and on budget. These machines are capable of moving heavy dirt loads much faster in comparison to manual labor. This industrial equipment is used in many industries including road work, bridge building, landscaping, construction and architecture. While tracked models are sometimes known as trackhoes, excavators go by many names including mechanical shovels, diggers and 360-degree excavators. There are many applications for excavators and their attachments including forestry, snow removal with snowplow attachments and a snowblower, material handling, river dredging, construction, brush cutting with a hydraulic saw and mower attachments, digging trenches, holes and foundations, mulching for forestry, working alongside a pile driver for driving piles, grading and landscaping, regular and open-pit mining, demolition work with hydraulic claw attachments and a breaker, drilling footings and for rock blasting with an auger attachment or hydraulic drill.
An excavator is a type of heavy construction equipment that is comprised of specific parts. The dipper, boom, cab and bucket are situated on top of a rotating platform called the house. The house is located on top of an undercarriage that features either wheels or tracks. The steam shovels of yesterday have transformed into today’s excavators. Today’s hydraulic excavating models use hydraulic fluid to complete all functions and movement. The hydraulic cylinders feature linear actuation making them different from excavators that are cable-operated, relying on steel ropes and winches instead.
Excavator Models
There are numerous sizes and models when it comes to hydraulic excavators. Tiny and compact models weigh approximately 2k lbs. while the largest models weigh in around 2m lbs.
Three hydraulic pumps are utilized by modern hydraulic models instead of relying on mechanical drivetrain configurations. Two of the pumps supply high-pressure oil for the track motors, swing motor, arms and accessories. A low-pressure third pump delivers power to pilot the spool valves. This setup enables less physical effort required for the operating controls. The three excavator pumps typically consist of a gear pump and two variable displacement piston pumps. These three pumps can be found in the excavator in numerous configurations depending on different manufacturer models.
The House and the Undercarriage
The house and the undercarriage make up the two main portions of the machine. The undercarriage is comprised of the tracks, track frame, the gears and the hydraulic motor that operates the blade tracks. The house consists of the operator cab, the counterweight, hydraulic oil tanks, fuel and the engine. A center pin connects the undercarriage to the house. High-pressure oils are supplied to the tracks on the hydraulic motor via a pin axis found on the hydraulic swivel. This design allows the excavator to move freely in 360 degrees.
The house is available in a variety of configurations and is attached to the main boom. Mono booms are among the most common. This kind of boom offers zero movement other than up and down motions A knuckle boom is another option which allows it to move right and left in line with the machine. Typically an option on compact excavators, the booms’ base has a hinge option that enables it to pivot one-hundred and eighty degrees independently to the house. There are triple articulated booms available on specific machines.
At the end of the boom, the stick or dipper arm is located. This arm creates the necessary digging force to drag the bucket through the ground. The stick length is optional depending on if reach or breakout power is needed. Shorter stick models are often utilized for breakout power jobs while longer stick models are used to complete extensive reach situations. A bucket is typically attached to the end of the stick. A mud bucket describes a large, wide capacity bucket that has a straight cutting edge used for leveling and cleanup or wherever teeth are not needed. General purpose buckets are usually stronger and smaller with hardened teeth and side cutters to break up rocks and difficult ground. There are many different buckets of varying sizes for different applications. There are many attachments used for crushing, boring, cutting, lifting, ripping and more.
Before the 1990s, the excavating machines were outfitted with a conventional counterweight that was located at the back of the equipment. This was in place to add more lifting capacity and digging force. This design was not ideal for working in confined locations. The counterweight of modern machines today is designed to stay in the width of the tracks making it much safer and more user-friendly within confined spaces.
In excavators, there are two main kinds of control configuration to operate the bucket and the boom called the ISO and the SAE. This configuration disperses the top four digging controls between two separate y-x joysticks, providing the operator with simultaneous control over all four movements. Some models have switches that enable the operator to choose which configuration they prefer.
Regular excavation and bucket jobs have been surpassed by hydraulic excavators. There are many hydraulic-powered excavator attachments including a breaker, a grapple and an auger. Some models come with a quick coupler feature to increase efficiency while simplifying the attachment mounting process. Excavators often work beside loaders and bulldozers. The majority of medium and compact sized wheeled models have a dozer blade or a backfill blade. The horizontal dozer blade attaches to the machines’ undercarriage. It is commonly employed for leveling and pushing items into a hole.
8 Main Excavator Types
There are eight main kinds of excavators including the dragline, long reach, crawler, bucket wheel, backhoe, steam shovel, skid steer and suction.
Steam Shovel
Steam shovels are one of the original types of excavators. They utilized steam energy back in the day, while current models rely on diesel or electric motors. Steam shovels are similar to backhoes with the bucket or shovel facing away from the machine instead of facing it. This design allows the operator to push dirt away from the unit instead of pulling the earth towards it. Steam shovels are popular for digging around objects that might interfere with a regular backhoe.
Backhoe
Backhoes are one of the most popular kinds of excavators. This equipment consists of a wheeled track base and large bucket that extends from an arm or boom above the ground. The operator can scoop earth toward the machine as the design has the bucket facing the operator’s cab. There are many kinds of excavators and sizes including heavy-duty applications such as dredging water and bridge construction to compact residential models ideal for backyard landscaping. The smaller models enable operators to work in tiny spaces; however, this translates to approximately a 200-degree swiveling capacity for digging close to the machine.
Dragline Excavator
Dragline excavators are designed similarly to a backhoe and include numerous lines and cables to support the bucket pulling motion. The dragline allows operators to reach farther and dig deeper in comparison to a regular backhoe. The cable and booms let users work over wet or unstable ground and in difficult locations unattainable by regular models.
Skid Steer Excavators
Skid steers are designed with their booms and buckets facing away from the operator. This engineering enables attachments to reach over the cab instead of around the cab. This design makes skid steers useful for negotiating tight turns and narrow locations. They are commonly employed for residential projects like site cleaning, digging pools and removing debris within limited space.
Suction Excavator
Resembling a modern dump truck, these special excavators enable operators to use a large hose and vacuum technology to suck rocks and earth out of the ground. The material is transferred back to the truck. This machine makes it safer to dig around underground pipes and equipment compared to regular backhoes.
Crawler Excavators
Crawlers don’t rely on wheels, they run on two tracks. These machines are used in construction and mining operations. Crawlers are also known as compact excavators. They lift heavy debris and soil by using hydraulic power components. The chain wheel configuration allows the machine to traverse down hills with less risk, making them an ideal candidate for hilly locations and tricky terrain. Crawlers are slower in speed compared to other models but offer superior balance, flexibility and stability.
Long Reach Excavators
The long reach model features longer arm and boom options. They are ideal for hard-to-reach areas. The extendable arm offers more than 100 feet of horizontal reach. These excavators are used in demolition applications and working over a body of water. Numerous attachments can be attached to the arm to complete jobs including shearing, crushing and cutting.
Bucket Wheel Excavator
These excavators function with a large front wheel with built-in buckets and shovels. As the wheel rotates, rocks and dirt are scooped up in the buckets. The material is transferred to a conveyor belt that is part of the machine. The belt transports the material into a bin that depending on the model, could be a part of the machine or separate.